Industry Insights

Hospital CMMS Implementation Guide

Hospital CMMS implementation guide covering JCI compliance, medical equipment tracking, and life safety system management for healthcare facilities.

J

Judy Kang

Solutions Manager

October 15, 2024 18 min read
Hospital facilities manager reviewing CMMS software on tablet in modern healthcare facility

Key Takeaways

  • Healthcare facilities face unprecedented cost pressures with facility management costs increasing 32.90% between 2019 and 2022, making efficient maintenance systems critical for financial sustainability
  • The typical hospital experiences $3.2 million in annual losses from equipment downtime, with total downtime costs exceeding visible repair expenses by 5-10x when accounting for revenue loss and clinical disruption
  • Joint Commission mandates 100% compliance for all medical equipment maintenance regardless of risk classification, requiring organizations to complete all planned preventive maintenance activities on time
  • Healthcare CMMS implementation delivers 30-40% reduction in emergency repairs, 25% improvement in regulatory audit readiness, and every 1% improvement in critical equipment uptime generates $150,000-300,000 in annual value
  • Successful healthcare CMMS deployment requires phased implementation starting with life-safety equipment, integration with biomedical engineering workflows, and patient-aware scheduling protocols that minimize clinical disruption

Healthcare facilities operate under pressures unlike any other industry. When critical equipment fails in a hospital, patient lives hang in the balance. When regulatory documentation is incomplete during an accreditation survey, the organization’s ability to accept Medicare patients faces suspension. When operating room HVAC systems malfunction, surgical schedules grind to a halt with revenue implications reaching tens of thousands of dollars per hour.

Recent research from the National Center for Biotechnology Information reveals that facility management costs increased by an average of 32.90% between 2019 and 2022, driven primarily by utility expenses and maintenance requirements. For healthcare organizations already operating on thin margins, this cost escalation makes efficient maintenance management not just operationally important but financially critical.

According to American Society for Healthcare Engineering (ASHE) benchmarking data, the typical hospital experiences $3.2 million in annual losses from equipment downtime, with total downtime costs exceeding visible repair expenses by 5-10x when accounting for revenue loss, clinical disruption, and strategic impacts. These staggering figures explain why leading healthcare organizations are implementing Computerized Maintenance Management Systems (CMMS) designed specifically for the unique demands of hospital environments.

This comprehensive guide walks through every aspect of hospital CMMS implementation, from understanding healthcare-specific regulatory requirements through measuring long-term success metrics.

The Healthcare Maintenance Challenge

Why Healthcare Facilities Are Fundamentally Different

Healthcare maintenance operates in a fundamentally different universe than standard commercial facility management:

FactorStandard CommercialHealthcare Facility
Operating hours8-12 hours per day24/7/365 with no scheduled downtime
Equipment criticalityProductivity and efficiency impactDirect patient safety and life support
Regulatory burdenBuilding codes and occupancy permitsJoint Commission, CMS, JCI, state health departments
Downtime cost per hour$500-5,000 typical$500-50,000 depending on equipment and clinical impact
Infection controlStandard janitorial cleaningSterile protocols, isolation requirements, CDC guidelines
Documentation requirementsBest practice recommendationLegal and regulatory mandate with surveyors reviewing records
Staff qualificationsGeneral maintenance techniciansSpecialized certifications for medical equipment and life-safety systems
Coordination complexityInternal facilities teamMulti-department coordination including biomedical engineering, clinical staff, infection control

The International Facility Management Association (IFMA) research demonstrates that healthcare facility management encompasses multiple specialized disciplines requiring integration of people, place, process, and technology to ensure functionality, comfort, safety, and efficiency of the built environment.

Understanding the Multi-Layered Regulatory Landscape

Healthcare facilities must satisfy numerous overlapping regulatory frameworks, each with specific documentation and compliance requirements:

The Joint Commission (TJC) Standards

The Joint Commission’s Environment of Care (EC) chapter establishes comprehensive maintenance requirements. In 2017, TJC mandated that 100% compliance is required for all types of medical equipment regardless of risk classification. This means organizations must complete all planned preventive maintenance activities on time, following either Original Equipment Manufacturer (OEM) recommendations or a documented Alternative Equipment Maintenance (AEM) program.

Key Environment of Care standards include:

  • EC.02.05.01: Utility systems management with written plans, system identification and labeling, and reliability documentation
  • EC.02.05.05: Equipment management requiring complete inventories, risk-based maintenance intervals, and comprehensive equipment history
  • EC.02.05.07: Emergency power systems with monthly generator tests, annual load bank testing, and transfer switch verification
  • Life Safety (LS) chapter: Fire protection, egress, building features, and emergency preparedness

Joint Commission International (JCI) Accreditation

For hospitals serving international patients or pursuing global recognition, JCI accreditation requirements expand beyond Joint Commission standards. JCI requires:

  • Facility inspection reports showing regular maintenance and safety verification
  • Emergency preparedness plans with detailed protocols for disasters, fires, and medical crises
  • Environmental safety reports proving hygiene, sanitation, and hazardous materials management compliance
  • Medical equipment maintenance logs with inspection records, service documentation, and calibration verification
  • Water quality monitoring with designated oversight individuals and regular testing protocols

Centers for Medicare and Medicaid Services (CMS)

CMS Conditions of Participation establish baseline requirements for Medicare and Medicaid reimbursement eligibility:

  • Emergency preparedness planning and testing
  • Fire safety and life safety code compliance
  • Physical environment standards
  • Infection prevention and control programs

State Health Departments and Additional Regulators

State-level requirements vary but typically include:

  • Facility licensing with specific equipment and maintenance standards
  • Equipment certification for X-ray machines, elevators, and pressure vessels
  • Staffing requirements for maintenance and engineering personnel
  • OSHA workplace safety standards
  • EPA environmental compliance
  • NFPA fire and life safety codes

According to Becker’s Hospital Review, Environment of Care and life safety deficiencies consistently rank among the top 10 most-cited findings during Joint Commission surveys. CMMS provides the systematic documentation and workflow infrastructure required to prevent these costly deficiencies.

Healthcare Equipment Categories and Maintenance Requirements

Hospital maintenance encompasses extraordinary equipment diversity, with each category requiring specialized knowledge and compliance approaches:

Equipment CategoryRepresentative EquipmentTypical PM FrequencyPrimary Compliance Driver
Critical medical devicesVentilators, defibrillators, patient monitors, infusion pumpsPer manufacturer specifications plus regulatory requirementsFDA medical device regulations, Joint Commission EC.02.05.05
Imaging equipmentMRI scanners, CT systems, X-ray machines, ultrasoundQuarterly to annual depending on equipmentState radiation safety departments, ACR accreditation
Life-safety systemsFire alarm panels, sprinkler systems, emergency lighting, exit signsMonthly to annual per NFPA codesNFPA 72 (fire alarms), NFPA 25 (water-based systems), Joint Commission LS chapter
Emergency powerBackup generators, automatic transfer switches, UPS systemsWeekly runtime tests, monthly loaded tests, annual full-load testingJoint Commission EC.02.05.07, NFPA 110
HVAC and air handlingOperating room ventilation, isolation room air systems, pharmacy cleanroomsMonthly to quarterly verificationUSP 797/800 (pharmacy), CDC guidelines (isolation), state surgery center regulations
Medical gas systemsOxygen, medical air, vacuum, nitrogen systemsPer NFPA 99 requirementsJoint Commission EC.02.05.01, NFPA 99
Building infrastructureElevators, plumbing systems, electrical distribution, domestic waterVaries by system and state codeState elevator inspections, building codes, ADA accessibility
Support servicesDietary equipment, commercial laundry, sterilization systemsPer equipment specificationsHealth department food service regulations, infection control standards

Understanding this complexity explains why healthcare CMMS implementation requires more planning, configuration, and testing than implementations in other industries.

Essential CMMS Requirements for Healthcare Environments

Hospital facilities management office with maintenance dashboards and JCI compliance tracking

Non-Negotiable Healthcare CMMS Features

Healthcare facility management demands CMMS capabilities specifically designed for clinical environments:

Core FeatureHealthcare-Specific RequirementWhy It Matters Critically
Equipment criticality classificationLife-safety, critical, essential, routine categorization with automatic prioritizationJoint Commission surveyors evaluate risk-based maintenance strategies; patients depend on immediate response to critical equipment failures
Compliance-driven schedulingAutomated PM scheduling based on Joint Commission intervals, NFPA codes, and manufacturer recommendationsMeeting regulatory requirements is non-negotiable; missed PMs result in survey deficiencies and potential accreditation issues
Audit-ready reportingOne-click generation of equipment inventories, PM completion rates, work order histories, and outstanding corrective actionsJoint Commission and JCI surveyors expect instant access to documentation; manual report compilation during surveys creates delays and unfavorable impressions
Mobile access and offline capabilityiOS and Android apps with offline work order completion and equipment scanningTechnicians work throughout multi-building campuses in basements, mechanical rooms, and areas with poor connectivity
System integration architectureAPIs connecting to Building Management Systems, Hospital Information Systems, and biomedical equipment databasesSiloed systems create documentation gaps and workflow inefficiencies; integrated platforms enable automated workflows and unified reporting
Role-based security and permissionsGranular access controls meeting HIPAA requirements and segregating clinical equipment from facilities infrastructureHealthcare IT security policies prohibit unrestricted system access; biomedical and facilities teams need separate permission structures
Complete work order lifecycle trackingRequest submission through approval, assignment, execution, documentation, and verificationRegulatory compliance requires documented evidence that all work was completed properly and on time
Asset hierarchy and location managementMulti-level organization by campus, building, floor, room, and equipmentLarge healthcare systems need to track thousands of assets across multiple facilities

Healthcare-Specific Workflow Capabilities

Beyond standard CMMS features, healthcare implementations require specialized workflows:

Patient-Aware Scheduling Protocols

Healthcare maintenance cannot simply schedule work based on equipment availability. Patient care takes absolute priority:

HEALTHCARE PM SCHEDULING WORKFLOW EXAMPLE:

Equipment: Operating Room 3 HVAC System
PM Interval: Monthly air balance verification
Duration: 2 hours

Scheduling Requirements:
├── Surgery schedule integration
│   ├── Check OR 3 case schedule 72 hours in advance
│   ├── Identify gaps between cases or low-volume days
│   └── Avoid scheduling during emergency OR coverage days
├── Clinical coordination
│   ├── Notify OR director and nursing supervisor 48 hours prior
│   ├── Confirm no emergency cases expected
│   └── Verify adjacent OR capacity for urgent cases
├── Infection control protocols
│   ├── Schedule terminal cleaning before maintenance
│   ├── Document air quality before and after work
│   └── Obtain clearance before returning to service
└── Backup readiness
    ├── Ensure adjacent OR fully operational
    ├── Verify emergency equipment available
    └── Have backup plan if PM extends beyond estimate

During Maintenance:
├── Follow sterile entry procedures
├── Complete standardized checklist with measurements
├── Document all readings in CMMS with photos
└── Update equipment maintenance log

Post-Maintenance:
├── Verify system performance meets specifications
├── Clinical team approval before returning to service
├── Complete documentation in CMMS
└── Automatic scheduling of next PM

Emergency Equipment Daily Verification Rounds

Joint Commission standards require documented verification that emergency equipment remains functional and available:

Equipment TypeVerification FrequencyDocumentation RequiredJoint Commission Standard
Code/crash cartsEvery shift (3x daily)Standardized checklist, tamper-evident seal verification, expiration date checksEC.02.05.05
DefibrillatorsDaily minimumCharge/discharge test, battery status, electrode pad expirationEC.02.05.05
Emergency generatorsWeekly runtime test, monthly loaded testRuntime duration, voltage/frequency readings, transfer switch operationEC.02.05.07
Fire extinguishersMonthly visual inspectionPressure gauge reading, physical damage check, location accessibilityLS.02.01.30
Emergency lightingMonthly 30-second test, annual 90-minute testFunctionality verification, battery performance, illumination levelsLS.02.01.30
Nurse call systemsMonthly test all zonesResponse time verification, audio quality, visual indicator functionEC.02.05.09
Eyewash and safety showersWeekly activation testFlow rate verification, water temperature, drainage functionEC.02.05.01

CMMS must support efficient completion and documentation of these repetitive but critical verification activities through mobile checklists and barcode/QR code scanning.

Integration with Biomedical Engineering Operations

Healthcare facilities typically split equipment responsibility between facilities management and biomedical engineering departments. This organizational structure creates coordination challenges that CMMS must address:

Equipment ResponsibilityFacilities DepartmentBiomedical Engineering Department
HVAC systems including OR ventilationPrimary owner ✓Monitoring and alerting
Patient monitoring systemsPrimary owner ✓
Emergency power generationPrimary owner ✓Critical circuit monitoring
Ventilators and respiratory equipmentPrimary owner ✓
Elevator systemsPrimary owner ✓
Infusion pumps and IV equipmentPrimary owner ✓
Fire alarm and suppressionPrimary owner ✓
Imaging equipment (MRI, CT, X-ray)Building infrastructure supportPrimary owner ✓
Medical gas pipeline systemsShared responsibility ✓Shared responsibility ✓
Nurse call and communicationPrimary owner ✓Integration and troubleshooting

CMMS Integration Strategies for Multi-Department Operations:

  1. Unified asset database with equipment ownership flags identifying facilities vs. biomedical responsibility
  2. Intelligent work order routing automatically assigning requests based on equipment type and problem description
  3. Combined compliance reporting for Joint Commission and JCI surveys showing all equipment maintenance regardless of department
  4. Separate permission structures allowing biomedical engineers access to clinical equipment while restricting facilities staff appropriately
  5. Coordinated PM scheduling preventing conflicts when maintenance requires both departments (example: generator maintenance requiring clinical equipment protection)

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Joint Commission Compliance Through CMMS

Understanding Environment of Care Documentation Requirements

Joint Commission surveyors evaluate healthcare organizations’ ability to manage the physical environment and equipment systematically. CMMS provides the infrastructure to meet these expectations.

EC.02.05.01: Utility Systems Management

This standard requires organizations to:

  • Maintain a written inventory of all utility systems
  • Identify and label utility controls and shutoffs
  • Document system reliability through maintenance records
  • Plan for utility system failures and document alternative measures

CMMS Implementation: Configure asset module to categorize all utility systems (electrical, HVAC, plumbing, medical gases, steam, emergency power). Create standardized identification tags with QR codes linking to CMMS records. Generate automated reports showing maintenance completion rates by utility system.

EC.02.05.05: Medical Equipment Management

The Joint Commission revised this standard in 2017 to require 100% maintenance compliance regardless of risk level. Organizations must:

  • Maintain a complete equipment inventory identifying high-risk devices
  • Complete all planned preventive maintenance on time (100% compliance)
  • Follow either OEM recommendations or an approved Alternative Equipment Maintenance (AEM) program
  • Document all maintenance activities with dates, findings, and corrective actions

CMMS Implementation: Build comprehensive equipment inventory with high-risk flags for life-support and critical devices. Configure automatic PM generation based on equipment type. Set up automated alerts for overdue PMs escalating to management. Ensure work order system captures all required documentation fields.

EC.02.05.07: Emergency Power Systems

Healthcare facilities must maintain fully functional emergency power available within 10 seconds of utility failure:

  • Weekly generator runtime tests (minimum 30 minutes)
  • Monthly loaded tests at minimum 30% capacity
  • Annual full-load bank tests
  • Transfer switch testing and documentation
  • Battery system maintenance for emergency lighting and critical equipment

CMMS Implementation: Create recurring PM schedules matching NFPA 110 requirements. Build mobile checklists capturing all required measurements (voltage, frequency, oil pressure, coolant temperature, fuel level). Set up automatic report generation for Joint Commission documentation.

Generating Audit-Ready Compliance Reports

Joint Commission surveyors arrive unannounced (or with minimal notice) and expect immediate access to documentation. Healthcare organizations must provide:

Equipment Inventory Report

  • Complete list of all equipment with unique identifiers
  • Equipment locations by building, floor, and room
  • High-risk device identification
  • Criticality classification
  • Current maintenance status

Preventive Maintenance Completion Report

  • PM completion rate by equipment category
  • Target: above 95% completion
  • Outstanding PMs with reasons and expected completion dates
  • PM frequency documentation (source: OEM, AEM program, regulatory requirement)

Work Order History by Equipment

  • All maintenance activities for specific equipment
  • Dates, descriptions, parts used, technician assignments
  • Open vs. closed work orders
  • Emergency vs. scheduled work
  • Cost tracking when applicable

Life Safety System Testing Documentation

  • Generator test logs with all readings
  • Fire alarm inspection records
  • Fire suppression system testing
  • Emergency lighting verification
  • Exit signage inspection

Outstanding Corrective Actions

  • Open work orders by priority
  • Equipment deficiencies awaiting repair
  • Parts on order with expected delivery dates
  • Timeline for resolution

Modern CMMS platforms generate these reports instantly. According to Nuvolo’s Joint Commission compliance research, organizations using properly configured CMMS reduce survey preparation time from weeks to hours and significantly improve survey outcomes.

JCI Accreditation Requirements

For hospitals pursuing Joint Commission International accreditation (common for facilities serving international patients or medical tourism), additional documentation standards apply:

Facility Management and Safety (FMS) Chapter

  • Qualified individual oversight of facility management programs
  • Regular facility inspection reports demonstrating maintenance
  • Safety and security plans with documented implementation
  • Fire safety program with regular drills and equipment testing
  • Hazardous materials and waste management documentation
  • Water quality monitoring with regular testing results

Medical Equipment Management (MEM)

  • Comprehensive inventory of medical equipment and devices
  • Preventive maintenance programs based on manufacturer recommendations
  • Documentation of equipment failures and remediation
  • Equipment recall management and documentation
  • Medical device incident reporting

CMMS configured for JCI accreditation must generate reports meeting these expanded requirements and track additional data points beyond domestic Joint Commission standards.

Phased Implementation Roadmap for Healthcare CMMS

Hospital technician using tablet to scan equipment QR code for work order management

Phase 1: Foundation and Critical Systems (Weeks 1-6)

Healthcare CMMS implementation differs fundamentally from commercial deployments. According to IFMA research on healthcare CMMS best practices, organizations should fix broken processes before installing new systems and ensure data quality from day one.

Week 1-2: Life-Safety and Critical Equipment Priority

Begin with equipment that poses immediate patient safety risks and drives regulatory compliance:

TIER 1 ASSETS (Enter First - Target: 200-300 assets):
├── Emergency power systems
│   ├── Backup generators (all locations)
│   ├── Automatic transfer switches
│   └── UPS systems for critical equipment
├── Life-safety systems
│   ├── Fire alarm control panels
│   ├── Fire pump and sprinkler systems
│   ├── Emergency lighting and exit signs
│   └── Fire extinguishers (track by zone)
├── Critical HVAC
│   ├── Operating room ventilation systems
│   ├── Isolation room air handling
│   ├── Pharmacy cleanroom HVAC
│   └── Data center cooling
├── Medical gas systems
│   ├── Central oxygen supply
│   ├── Medical air systems
│   ├── Vacuum systems
│   └── Nitrous oxide and specialty gases
└── Patient care infrastructure
    ├── Nurse call systems
    ├── Code blue/emergency communication
    └── Patient room medical headwalls

Implementation approach: Use barcode/QR code labels to create unique asset identifiers. Photograph each asset and capture nameplate data (manufacturer, model, serial number). Document current location down to room level. Assign criticality classification (life-safety, critical, essential, routine).

Week 3-4: Work Order System Launch

Establish standardized work order workflows before expanding asset inventory:

  • Priority levels: Life-safety urgent (respond within 1 hour), patient care impact (respond within 4 hours), operational impact (respond within 24 hours), routine (schedule appropriately)
  • Request channels: Phone calls to facilities, online portal submission, mobile app access, automatic generation from BMS alarms
  • Assignment rules: Route to appropriate technician based on equipment type, location, and skillset
  • Documentation requirements: Problem description, corrective action taken, parts used, time spent, equipment returned to service
  • After-hours protocols: On-call technician notification, escalation procedures, emergency contact lists

Week 5-6: Regulatory Compliance PM Configuration

Enter preventive maintenance schedules for all Tier 1 equipment based on regulatory requirements:

Equipment CategoryPM FrequencyRequired DocumentationCompliance Source
Emergency generatorsWeekly 30-min runtime, Monthly 30% load test, Annual full loadRuntime hours, voltage/frequency/oil pressure readings, load test resultsJoint Commission EC.02.05.07, NFPA 110
Fire alarm systemsMonthly panel test, Quarterly device inspection, Annual system testZone testing results, device functionality, communication verificationNFPA 72, Joint Commission LS
Fire pump systemsWeekly churn test, Annual flow testSuction/discharge pressure, flow rate, pump performance curveNFPA 25
OR HVAC systemsMonthly filter change, Quarterly air balance, Semi-annual certificationAir changes per hour, pressure relationships, temperature/humidity, HEPA integrityUSP standards, state surgery center regulations
Medical gas systemsDaily alarm verification, Annual system inspectionSupply pressure, alarm functionality, cylinder quantitiesNFPA 99
Emergency lightingMonthly 30-second test, Annual 90-minute testFixture functionality, battery runtime, illumination levelsNFPA 101, Joint Commission LS

Configure mobile checklists capturing all required data points. Set up automatic PM generation based on equipment-specific intervals. Establish management alerts for overdue PMs escalating at 7 days, 14 days, and 30 days past due.

Phase 2: Expansion and Integration (Weeks 7-16)

Week 7-10: Complete Equipment Inventory

Systematically expand asset database to include all maintained equipment:

  • Building infrastructure: Chillers, boilers, cooling towers, air handling units, plumbing fixtures, electrical distribution, elevators, building automation systems
  • Support services: Dietary equipment (refrigeration, cooking, dishwashing), laundry systems, sterilization equipment, patient transport
  • Patient care equipment: Hospital beds, patient lifts, medical refrigerators/freezers, resident room equipment
  • Grounds and parking: Parking equipment, landscaping equipment, emergency access roads

Asset data collection approach:

  • Assign specific building zones to maintenance technicians
  • Use mobile app for on-site data capture and photo documentation
  • Standardize asset naming conventions (example: “CHW-PUMP-01-B2” for chilled water pump 1 in basement 2)
  • Document equipment hierarchy (chiller system contains pumps, which contain motors)
  • Record warranty information and service contract details

Week 11-14: System Integration Development

Connect CMMS to existing hospital technology infrastructure:

Integration TypeSource SystemCMMS BenefitImplementation Complexity
Building automationBuilding Management System (BMS)Automatic work order generation from equipment alarms and fault conditionsMedium - standard protocols
Biomedical equipmentBiomedical asset databaseSynchronized equipment inventory preventing duplicate recordsMedium - depends on biomed system
Hospital operationsEHR/HIS (Epic, Cerner, Meditech)Patient-aware scheduling and restricted-access zone managementHigh - healthcare IT security review required
Purchasing and inventoryMaterials management systemStreamlined parts ordering and cost trackingLow to medium - standard APIs
Identity managementActive Directory/SSOSingle sign-on and automated user provisioningLow - standard protocols
Asset/financial systemsEAM or financial platformCapital asset tracking and depreciationMedium - depends on financial system

Integration implementation notes: Healthcare IT security policies require thorough review of any systems connecting to networks handling protected health information. Plan 60-90 days for security review and approval of integrations touching clinical systems. Building automation and facilities-only integrations typically proceed more quickly.

Week 15-16: Reporting, Dashboards, and Survey Readiness

Configure CMMS reporting to support operational management and regulatory compliance:

Operations dashboards:

  • Open work orders by priority and age
  • Technician workload and schedule
  • PM compliance rate by equipment category
  • Parts inventory levels and reorder points
  • Labor hours and costs by department

Compliance reports:

  • Equipment inventory with high-risk flagging
  • PM completion rate trending (target above 95%)
  • Outstanding corrective actions with aging
  • Life safety system testing logs
  • Generator and emergency power documentation

Survey preparation protocols:

  • One-click Joint Commission document package
  • Equipment history reports by asset
  • Staff training and competency records
  • Corrective action closure documentation

Train facilities supervisors and directors on report access and interpretation. Establish weekly PM compliance review meetings. Document standard operating procedures for CMMS use.

Phase 3: Advanced Capabilities and Continuous Improvement (Ongoing)

IoT Sensor Integration for Continuous Monitoring

IoT capabilities enable healthcare facilities to move from periodic inspections to continuous condition monitoring:

Healthcare ApplicationSensor TechnologyCMMS IntegrationPatient Safety Benefit
Operating room environmental monitoringTemperature, humidity, pressure differential sensorsAutomatic alerts if conditions exceed parameters; compliance documentationPrevents surgical site infections from HVAC failures
Critical equipment refrigerationTemperature and door sensors on pharmacy/blood/specimen refrigeratorsTemperature logs for regulatory compliance; alerts for out-of-range conditionsProtects medication and blood product viability
Generator and emergency powerRuntime meters, fuel level sensors, transfer switch positionAutomatic PM scheduling based on actual runtime; alerts for low fuelEnsures emergency power availability
Medical gas supplyPipeline pressure sensors, cylinder quantity monitoringAlerts for low pressure or supply; usage trendingPrevents interruption of critical oxygen/medical air supply
Water systemsTemperature sensors for Legionella preventionDocumentation of temperature compliance; alerts for out-of-rangeReduces healthcare-acquired infection risk
Elevator performanceVibration sensors, runtime monitoringPredictive maintenance before failures; compliance documentationPrevents patient transport disruptions

Predictive Maintenance Evolution

For high-value and critical equipment, implement condition-based maintenance strategies:

  • Equipment runtime tracking: Schedule maintenance based on actual hours of operation rather than calendar intervals
  • Sensor data trending: Identify gradual performance degradation before failure occurs
  • Failure mode analysis: Track failure patterns to optimize PM frequencies and procedures
  • Manufacturer integration: Connect to equipment telematics for automated service recommendations

Continuous Improvement Metrics

Track CMMS performance over time to quantify benefits:

KPI CategoryMetrics to MonitorTarget Improvement
Reactive vs. proactiveEmergency work orders as percentage of totalReduce from 40-50% to below 25%
Response timesAverage time from request to assignment, assignment to arrival, arrival to resolutionReduce by 30-50%
PM complianceScheduled vs. completed preventive maintenanceMaintain above 95%
Equipment uptimePercentage of time critical equipment availableIncrease from 95% to above 99%
Cost efficiencyLabor cost per work order, parts cost trends, contractor spendingReduce overall maintenance cost per square foot by 10-15%
Survey outcomesJoint Commission deficiencies related to Environment of Care and Life SafetyEliminate EC/LS findings

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Common Healthcare CMMS Implementation Challenges and Solutions

Challenge 1: Minimizing Clinical Disruption

The Problem: Maintenance activities inherently disrupt clinical operations. Shutting down an HVAC system serving patient floors impacts comfort. Testing nurse call systems interrupts communication. Repairing elevators limits patient transport capacity. In 24/7 healthcare environments, there’s never a “good time” for maintenance.

Comprehensive Solutions:

Clinical schedule integration approach:

  • Connect CMMS to surgery scheduling systems (automatic queries before scheduling PM work in ORs or adjacent spaces)
  • Establish notification protocols requiring 48-72 hour advance notice to nursing units for patient floor work
  • Coordinate with patient transport to avoid maintenance during peak transport times (mornings, shift changes)
  • Implement “protected time” windows where specific areas are off-limits (example: no maintenance in ICU during morning rounds 7-9 AM)

Patient-aware scheduling rules:

  • Configure CMMS to flag patient care areas requiring special scheduling considerations
  • Establish minimum notice requirements by location type (72 hours for ORs, 48 hours for patient floors, 24 hours for administrative areas)
  • Require clinical manager approval for urgent work in active patient care areas
  • Build backup equipment verification into PM scheduling (confirm adjacent OR operational before taking one offline)

Communication protocols:

  • Create standardized notification templates for nursing units
  • Use hospital communication systems (email, text, overhead pages) to announce service interruptions
  • Provide real-time status updates via patient floor displays or nursing station monitors
  • Establish clear restoration verification protocols (clinical staff approval before returning systems to service)

Challenge 2: Regulatory Documentation Overload

The Problem: Healthcare facilities face overlapping and sometimes contradictory requirements from Joint Commission, CMS, state health departments, OSHA, EPA, and specialty accreditation bodies. According to healthcare facility management research, labor costs alone account for approximately 56% of hospital operating expenses, leaving limited resources for complex compliance management.

Comprehensive Solutions:

Unified compliance framework:

  • Map all regulatory requirements to specific equipment categories in CMMS
  • Identify overlapping requirements where single PM activity satisfies multiple regulations
  • Create standardized PM templates incorporating all required documentation for each equipment type
  • Configure automatic compliance reporting covering all applicable standards simultaneously

Intelligent PM scheduling:

  • Program CMMS with compliance-driven intervals (example: generator weekly runtime per Joint Commission EC.02.05.07)
  • Set up escalating alerts for approaching regulatory deadlines
  • Generate compliance calendars showing all required activities by month
  • Provide early warning systems for high-volume compliance periods (example: annual testing season for life safety systems)

Digital inspection forms:

  • Use customizable digital forms with required data fields preventing incomplete documentation
  • Build photo/video documentation requirements into inspection checklists
  • Implement electronic signatures for technician and supervisor verification
  • Archive all compliance records with permanent retention and instant retrieval

Unified compliance reporting:

  • Configure report templates mapping to specific surveyor requests
  • Generate comprehensive documentation packages (example: “Joint Commission Survey Readiness Report” with equipment inventory, PM logs, and corrective actions)
  • Establish automated report distribution to compliance officers and department directors
  • Maintain dashboard visibility to compliance metrics (PM completion rates, outstanding deficiencies, testing schedules)

Challenge 3: Facilities and Biomedical Engineering Coordination

The Problem: Medical device maintenance typically splits between facilities management (building systems, infrastructure) and biomedical engineering (clinical equipment, diagnostic devices). This organizational structure creates coordination challenges, particularly for equipment crossing departmental boundaries (example: HVAC serving operating rooms, medical gas pipeline systems, imaging equipment requiring facilities infrastructure support).

Comprehensive Solutions:

Shared asset database architecture:

  • Create unified equipment inventory with ownership designation (facilities primary, biomedical primary, or shared responsibility)
  • Establish cross-department visibility allowing both teams to see all maintenance activities
  • Use standardized asset naming conventions understood by both departments
  • Document escalation protocols when issues cross departmental boundaries

Intelligent work order routing:

  • Configure automatic assignment rules based on equipment type and problem description
  • Create shared work order queue for equipment requiring coordination (example: MRI room requiring both HVAC maintenance and imaging system work)
  • Implement approval workflows for work requiring multiple departments
  • Enable technician-to-technician handoff capability within work orders

Coordination meeting structure:

  • Establish weekly coordination meetings between facilities and biomedical leadership
  • Review upcoming PM schedules to identify coordination opportunities
  • Discuss equipment problems requiring multi-department troubleshooting
  • Coordinate vendor service visits affecting both departments

Combined compliance reporting:

  • Generate unified Joint Commission survey packages showing all equipment maintenance regardless of department
  • Create leadership dashboards with combined facilities and biomedical metrics
  • Establish shared accountability for overall organizational PM compliance rates
  • Document cross-training initiatives improving collaboration

Challenge 4: 24/7 Emergency Response Capability

The Problem: Equipment failures occur randomly and don’t respect business hours. A generator failure at 2 AM creates immediate patient safety risk. An elevator breakdown at midnight strands patients. A nurse call system malfunction overnight eliminates critical communication capability.

Comprehensive Solutions:

24/7 notification architecture:

  • Configure priority-based notification rules escalating critical issues immediately
  • Integrate CMMS with hospital paging, text messaging, and phone call systems
  • Establish geographic zones with location-specific on-call assignments
  • Create automated escalation (example: if on-call technician doesn’t acknowledge within 15 minutes, alert supervisor)

On-call technician workflows:

  • Provide mobile app access for after-hours work order review and documentation
  • Enable remote work order creation by hospital operators and nursing supervisors
  • Build after-hours vendor contact directories into CMMS (emergency service numbers, account information)
  • Create standardized emergency response protocols by equipment type

Hospital operator integration:

  • Train hospital operators on work order submission in CMMS
  • Establish clear criteria for immediate escalation vs. next-business-day assignment
  • Provide operators with technician contact information and escalation procedures
  • Document after-hours work order history for trend analysis (are certain systems failing repeatedly after hours?)

Emergency preparedness:

  • Maintain updated emergency response documentation (utility shutoff procedures, emergency power switchover, disaster response)
  • Store critical information in CMMS accessible via mobile devices
  • Conduct regular after-hours drills testing response capability
  • Track emergency response time metrics and continuous improvement

Challenge 5: Data Quality and Process Maturity

The Problem: CMMS implementations frequently fail not because of technology limitations but because organizations attempt to digitize broken processes or populate systems with inaccurate data. According to IFMA’s CMMS implementation research, “good data coming out depends on good data going in” and organizations should “fix broken processes before installing new systems.”

Comprehensive Solutions:

Process documentation and improvement:

  • Document current-state maintenance workflows before CMMS configuration
  • Identify inefficiencies, redundancies, and gaps in existing processes
  • Design future-state workflows addressing identified problems
  • Configure CMMS to enforce improved processes rather than replicating broken ones

Data quality verification:

  • Conduct physical equipment inventory audits before entering data into CMMS
  • Verify equipment nameplate information (manufacturer, model, serial number) rather than assuming accuracy of existing databases
  • Photograph equipment and capture location information during inventory process
  • Implement data quality checks (example: require equipment location down to room level, not just building)

Change management and training:

  • Engage maintenance technicians in CMMS selection and configuration (they’ll use it daily and can identify workflow issues)
  • Provide hands-on training with actual scenarios from your facility
  • Establish “super users” within technician teams who can provide peer support
  • Implement gradual rollout allowing teams to master work orders before adding PM scheduling complexity

Continuous data improvement:

  • Establish data quality metrics (percentage of equipment with complete information, percentage of work orders with adequate documentation)
  • Conduct periodic data quality audits and cleanup projects
  • Create feedback mechanisms allowing technicians to flag data issues
  • Reward teams for maintaining high data quality standards

Measuring Healthcare CMMS Success

Healthcare-Specific Key Performance Indicators

Healthcare facilities should track both operational efficiency metrics and compliance-focused measurements:

KPI CategorySpecific MetricIndustry TargetWhy It Matters in Healthcare
Compliance ratePreventive maintenance completion percentageAbove 95%Joint Commission expectation; below 95% raises surveyor concerns and typically results in deficiency findings
Reactive vs. proactiveEmergency/reactive work orders as percentage of totalBelow 25% of total work ordersIndicates shift from crisis response to planned maintenance; reduces costs and improves equipment reliability
Response time (life-safety)Average time from work order creation to technician arrival for emergency issuesUnder 30 minutesPatient and staff safety depend on rapid response to critical equipment failures
Response time (routine)Average time from work order creation to technician arrival for non-emergency issuesUnder 24 hoursClinical operations efficiency and patient satisfaction
Critical equipment uptimePercentage of time that life-safety and critical equipment is operationalAbove 99% for critical equipmentPatient care continuity and safety; every percentage point improvement translates to significant financial and safety benefits
Survey deficienciesNumber of Joint Commission Environment of Care or Life Safety findingsZero EC/LS findingsProtects accreditation status and Medicare participation
PM schedule accuracyPercentage of PMs completed within target windowAbove 90%Demonstrates systematic maintenance program vs. reactive crisis management
Work order documentation qualityPercentage of work orders with complete information (problem description, corrective action, parts used, time spent)Above 95%Required for regulatory compliance and continuous improvement
Mean time between failures (MTBF)Average time between equipment failures for critical systemsTrending upwardIndicates improving equipment reliability and effective PM programs
Mean time to repair (MTTR)Average time from equipment failure to restoration of serviceTrending downwardMeasures maintenance efficiency and parts availability

Quantifying Healthcare CMMS Return on Investment

Healthcare facility leaders require clear financial justification for CMMS investment. Research from OXMaint indicates that systematic maintenance programs can reduce downtime by up to 40%, while ASHE data demonstrates that the typical hospital experiences $3.2 million in annual losses from equipment downtime.

Cost Reduction Categories:

Emergency repair reduction:

  • Baseline: Typical hospitals spend 40-50% of maintenance budget on unplanned/emergency repairs
  • Post-CMMS: Systematic PM programs reduce emergency repairs by 30-40%
  • Financial impact: For a hospital spending $2 million annually on emergency repairs, CMMS implementation yields $600,000-800,000 annual savings

Equipment lifespan extension:

  • Baseline: Deferred maintenance and reactive approaches accelerate equipment deterioration
  • Post-CMMS: Systematic maintenance following manufacturer recommendations extends equipment life 5-10%
  • Financial impact: For a hospital with $50 million in equipment assets on 10-year average lifecycle, 10% extension defers $5 million in replacement costs

Contractor service reduction:

  • Baseline: Hospitals lacking systematic maintenance rely heavily on expensive emergency service contracts
  • Post-CMMS: Better internal planning and coordination reduces contractor dependency 10-15%
  • Financial impact: For a hospital spending $1.2 million annually on contracted maintenance, 15% reduction yields $180,000 annual savings

Labor productivity improvement:

  • Baseline: Technicians spend significant time searching for equipment history, hunting for parts, coordinating with colleagues
  • Post-CMMS: Mobile access, integrated information, and optimized workflows improve productivity 15-20%
  • Financial impact: For a facilities team costing $1.5 million annually in labor, 15% productivity gain equals $225,000 equivalent value

Downtime cost reduction: According to research compiled by OXMaint, every 1% improvement in critical equipment uptime delivers $150,000-300,000 in annual value for typical hospitals. Downtime costs include:

  • Direct revenue loss from cancelled procedures
  • Indirect revenue loss from patient diversion and reputation damage
  • Clinical staff idle time during equipment unavailability
  • Patient safety incidents and liability exposure
  • Emergency equipment rental costs

Example ROI Calculation (300-Bed Hospital):

Cost CategoryPre-CMMS Annual CostPost-CMMS Annual CostAnnual Savings
Emergency/reactive repairs (40% reduction)$800,000$480,000$320,000
Contracted maintenance services (15% reduction)$1,200,000$1,020,000$180,000
Equipment downtime (2% uptime improvement)$500,000 estimated loss$250,000 estimated loss$250,000
Labor productivity (15% improvement)$1,500,000$1,275,000 equivalent value$225,000
Parts inventory optimization (10% reduction)$400,000 inventory carrying cost$360,000$40,000
Total Annual Financial Impact$1,015,000

Investment costs (first year):

  • CMMS software licensing: $50,000-150,000 depending on facility size and feature requirements
  • Implementation services: $30,000-75,000 for configuration, training, and integration
  • Internal labor for data migration and setup: $25,000-50,000 equivalent time
  • Total first-year investment: $105,000-275,000

Payback period: 3-10 months for typical healthcare implementations with systematic approach.

Risk Reduction and Non-Financial Benefits

Beyond direct cost savings, healthcare CMMS delivers substantial risk reduction:

Regulatory compliance protection:

  • Eliminates Joint Commission Environment of Care deficiencies (Medicare participation protection)
  • Supports JCI accreditation for international patient programs
  • Prevents CMS Conditions of Participation violations
  • Reduces state health department citation risk

Patient safety improvement:

  • Ensures life-safety equipment functionality (generators, fire systems, emergency lighting)
  • Maintains clinical equipment reliability (HVAC serving ORs, medical gas systems, patient monitoring infrastructure)
  • Documents equipment maintenance protecting against medical device liability
  • Enables rapid response to equipment failures affecting patient care

Emergency preparedness:

  • Maintains updated emergency equipment status and testing documentation
  • Provides instant access to utility shutoff procedures and emergency contacts
  • Tracks disaster preparedness equipment (generators, emergency power, backup systems)
  • Documents emergency response drills and corrective actions

Strategic positioning:

  • Demonstrates operational excellence to accreditation bodies and regulators
  • Provides data supporting capital equipment replacement requests
  • Enables benchmarking against peer institutions
  • Positions organization for advanced capabilities (IoT integration, predictive maintenance, smart building technologies)

The Path Forward for Healthcare Facilities

Healthcare facility management has reached an inflection point. Simultaneously rising costs (facility management expenses increased 32.90% between 2019 and 2022 according to NCBI research), intensifying regulatory scrutiny, aging infrastructure, and expanding technology complexity make systematic maintenance management no longer optional but essential.

The global healthcare facility management market is expected to reach $837.4 billion by 2034, growing at 9.9% annually. This explosive growth reflects healthcare organizations’ recognition that facility operations represent strategic competitive advantage rather than simply overhead expense.

Why Healthcare Organizations Can’t Afford to Wait

Patient safety imperative: Medical equipment and building systems directly impact patient outcomes. Systematic maintenance prevents failures that compromise care quality and patient safety.

Regulatory compliance protection: Joint Commission, JCI, CMS, and state health departments expect documented, comprehensive maintenance programs. Manual approaches inevitably create gaps that surveyors discover during accreditation surveys.

Financial sustainability: With operating margins compressed and every dollar scrutinized, reducing the $3.2 million average annual downtime loss represents material financial improvement.

Operational efficiency: Facilities teams stretched thin across growing campuses require technology multiplying their effectiveness. Mobile access, automated scheduling, and integrated workflows enable teams to accomplish more with existing staff.

Strategic capability: Healthcare organizations investing in smart building technologies, IoT monitoring, and predictive maintenance require foundational CMMS infrastructure. Facilities starting today position themselves for advanced capabilities tomorrow.

Critical Success Factors

Healthcare CMMS implementations succeed when organizations:

  1. Start with critical equipment and compliance requirements rather than attempting comprehensive implementations immediately
  2. Fix broken processes before digitizing them in CMMS
  3. Ensure data quality through physical inventory verification rather than trusting legacy databases
  4. Engage maintenance technicians throughout selection and implementation rather than treating CMMS as management-only initiative
  5. Integrate with clinical operations through patient-aware scheduling and coordination with nursing and surgical services
  6. Coordinate facilities and biomedical engineering through shared asset databases and unified work order systems
  7. Measure and communicate results using KPIs that resonate with clinical and executive leadership

Next Steps for Healthcare Facility Leaders

Immediate actions (this month):

  • Assess current maintenance documentation readiness for accreditation surveys
  • Calculate equipment downtime costs and emergency repair spending
  • Evaluate PM completion rates and identify compliance gaps
  • Benchmark current state against industry standards (ASHE data, IFMA research)

Short-term planning (next 90 days):

  • Define CMMS requirements specific to your facility type and regulatory environment
  • Evaluate CMMS platforms with proven healthcare implementations
  • Develop implementation timeline and resource requirements
  • Secure executive support and budget allocation

Long-term vision (next 12-24 months):

  • Complete phased CMMS implementation starting with critical systems
  • Integrate CMMS with building automation and hospital information systems
  • Develop IoT monitoring capabilities for high-value equipment
  • Establish continuous improvement culture using CMMS data analytics

Managing a hospital, healthcare system, or medical facility? See how Infodeck helps healthcare organizations maintain Joint Commission and JCI compliance while optimizing maintenance operations and reducing costs. Our healthcare-specific CMMS implementation includes pre-configured compliance templates, regulatory reporting, and integration with biomedical engineering workflows.

View pricing to see healthcare-specific packages or book a demo to discuss your facility’s unique compliance requirements, integration needs, and implementation timeline. Our team includes healthcare facility management veterans who understand the complexities of hospital operations and regulatory environments.

Essential healthcare maintenance resources:

External healthcare facility management resources:

Frequently Asked Questions

What is hospital CMMS software and how does it differ from standard CMMS?
Hospital CMMS is specialized computerized maintenance management software designed specifically for healthcare environments with 24/7 operations, life-safety equipment, and strict regulatory compliance requirements. Unlike standard commercial CMMS, healthcare systems must support Joint Commission and JCI accreditation standards, integrate with biomedical engineering workflows, provide patient-aware scheduling to minimize clinical disruption, maintain separate permission structures for medical device management, and generate audit-ready compliance documentation. Healthcare CMMS also includes features for infection control protocols, emergency equipment rounds tracking, and integration with hospital information systems and building management platforms.
How does CMMS help hospitals achieve Joint Commission and JCI accreditation compliance?
CMMS provides the comprehensive documentation infrastructure that Joint Commission and JCI surveyors require during accreditation reviews. The system automatically tracks equipment maintenance history, preventive maintenance completion rates, corrective action workflows, and emergency system testing records. CMMS generates audit-ready reports showing PM completion rates above 95%, maintains equipment inventories with criticality classifications, documents staff competency and training, and provides instant access to work order histories by equipment or location. In 2017, The Joint Commission mandated 100% compliance for all medical equipment regardless of risk, making CMMS essential for organizations maintaining accreditation. JCI standards similarly require detailed facility inspection reports, medical equipment maintenance logs, and emergency preparedness documentation that CMMS centralizes and organizes.
What equipment categories should hospital CMMS systems track and manage?
Healthcare CMMS must track all equipment affecting patient safety, regulatory compliance, and facility operations. Critical medical devices including ventilators, defibrillators, patient monitors, and infusion pumps require tracking per FDA and manufacturer specifications. Life-safety systems encompassing fire alarms, sprinklers, emergency lighting, generators, and transfer switches need monthly to annual maintenance per NFPA codes. HVAC and air handling systems serving operating rooms, isolation rooms, and pharmacy cleanrooms require regular verification per USP 797 and 800 standards. Building infrastructure including elevators, medical gas systems, plumbing, and electrical systems must comply with building codes and ADA requirements. Support services equipment for dietary, laundry, and sterilization operations needs documented maintenance per health department regulations. The system should also coordinate with biomedical engineering for shared equipment like imaging systems.
How long does hospital CMMS implementation typically take and what drives the timeline?
Healthcare CMMS implementation typically requires 3-6 months for full deployment, significantly longer than other industries due to complexity and compliance requirements. Implementation timelines extend based on several healthcare-specific factors including the need for 100% equipment maintenance compliance before going live, integration with hospital information systems that must pass healthcare IT security reviews, coordination between facilities and biomedical engineering departments with different workflows, validation against Joint Commission and JCI accreditation standards, and staff training across 24/7 shift schedules. However, hospitals can achieve measurable value within 60 days by implementing in phases, starting with work order management for critical equipment, then adding preventive maintenance scheduling, followed by comprehensive compliance tracking and system integrations. The phased approach allows facilities teams to demonstrate value while building toward full compliance.
Can hospital CMMS systems integrate with EHR platforms like Epic or Cerner?
Yes, modern healthcare CMMS platforms support integration with Electronic Health Records (EHR), Hospital Information Systems (HIS), and Building Management Systems (BMS) commonly used in healthcare environments. Integration enables automatic work order generation from equipment alarms detected by building systems, patient-aware scheduling that prevents maintenance during active procedures or high-census periods, unified reporting combining facilities data with clinical operations metrics, and synchronized asset databases between CMMS and biomedical equipment inventories. However, healthcare IT security requirements including HIPAA compliance, data encryption standards, and access control policies may extend implementation timelines as integrations undergo thorough security review. Organizations should plan 2-4 months for EHR integration projects and work closely with their IT security teams throughout the process.
What are the biggest challenges in hospital CMMS implementation and how can they be overcome?
Hospital CMMS implementation faces several unique challenges. Clinical disruption occurs when maintenance activities impact patient care, which can be mitigated through integration with surgery and procedure schedules, patient-floor communication protocols, and maintaining backup equipment for critical systems. Regulatory documentation overload from multiple overlapping regulatory bodies (Joint Commission, CMS, state health departments, OSHA) requires mapping requirements to equipment classes and configuring compliance-driven PM schedules with automated alerts. Coordination between biomedical engineering and facilities departments necessitates shared asset databases with clear ownership, unified work order systems with routing rules, and combined compliance reporting. After-hours emergency response demands 24/7 notification rules, on-call technician workflows accessible via mobile apps, and integration with hospital operator paging systems. Finally, data quality issues can derail implementation, so organizations must fix broken processes before installing CMMS and ensure equipment inventories are complete and accurate before system launch.
What ROI can hospitals expect from CMMS implementation?
Healthcare facilities typically see substantial returns from CMMS within 12-18 months of full deployment. Cost reductions include 30-40% decrease in emergency repairs, 10-15% reduction in contracted maintenance expenses, and 5-10% improvement in equipment lifespan. Financial impact calculations show that every 1% improvement in critical equipment uptime delivers $150,000-300,000 in annual value for typical hospitals, while total downtime costs exceed visible repair expenses by 5-10x when accounting for revenue loss and clinical disruption. For a 300-bed hospital, annual savings often reach $660,000 through reduced emergency repairs ($280,000), lower contract services costs ($180,000), and decreased downtime expenses ($200,000). Beyond direct cost savings, CMMS reduces risk through improved Joint Commission and JCI survey outcomes, decreased liability exposure from equipment failures, better emergency preparedness, and enhanced patient safety. The global healthcare facility management market is expected to reach $837.4 billion by 2034, growing at 9.9% annually, reflecting the increasing recognition of systematic maintenance programs as essential healthcare infrastructure.
Tags: hospital CMMS healthcare facilities management medical equipment maintenance Joint Commission compliance JCI accreditation healthcare CMMS implementation biomedical engineering hospital operations
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Written by

Judy Kang

Solutions Manager

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